特种油气藏 ›› 2026, Vol. 33 ›› Issue (3): 140-148.DOI: 10.3969/j.issn.1006-6535.2026.03.016

• 钻采工程 • 上一篇    下一篇

基于大数据的腐蚀预测模型建立及关键因素分析

吴学兵   

  1. 中国石化重庆页岩气有限公司,重庆 408400
  • 收稿日期:2025-02-11 修回日期:2026-03-10 出版日期:2026-06-25 发布日期:2026-09-04
  • 作者简介:吴学兵(1984—),男,高级工程师,2006年毕业于西南石油大学油气储运工程专业,现从事地面工程及油气田信息化方面的研究工作。
  • 基金资助:
    中国石化科技部项目“南川常压页岩气稳产关键技术研究”(P25127)

Development of a big-data-based corrosion prediction model and analysis of key factors

WU Xuebing   

  1. Sinopec Chongqing Shale Gas Co.,Ltd.,Chongqing 408400,China
  • Received:2025-02-11 Revised:2026-03-10 Online:2026-06-25 Published:2026-09-04

摘要: 管道腐蚀是油气输运系统中的关键安全隐患,尤其在页岩油气开发过程中,在CO2、H2S、Cl-等多种腐蚀因素共存的情况下,腐蚀行为呈现出高度非线性与不可预测性,给传统基于实验数据或单因素建模的预测方法带来挑战。为解决现有预测方法在泛化能力、关键因素可解释性和实时响应方面存在的问题,基于现场电化学+环境+组分多源传感系统采集的120组高频腐蚀监测数据,利用Spearman-Kendall相关性分析、部分依赖图(PDP)可视化算法与L_GL1/2正则优化极限学习机(LF_ELM)等算法,建立腐蚀预测与关键因素识别方法。研究表明:入口温度对腐蚀速率影响最显著,Spearman相关系数ρ=0.79,CO2和H2S分别在含量为33 mg/L与5 682 mg/L时呈现阈值效应;该预测方法在全样本测试中平均绝对误差EMAE降至0.001 15 mm/a,R2为0.864 5,冗余节点数减少63%;在未来时间序列测试中仍保持高稳定性,EMAE=0.001 28 mm/a。该模型不仅可实现高精度预测,还具备良好工程实用性,为油气管道腐蚀风险管理提供理论依据与智能化工具。

关键词: 管道腐蚀, L_GL1/2正则化, 极限学习机, 多传感器数据, 部分依赖图

Abstract: Pipeline corrosion is a critical safety hazard in oil and gas transportation systems.This is especially the case when multiple corrosive factors such as CO2,H2S,and Cl- coexist,under which corrosion behavior becomes highly nonlinear and difficult to predict,posing challenges to traditional prediction methods based on experimental data or single-factor modeling.To address the limitations of existing prediction methods in terms of generalization ability,interpretability of key factors and real-time responsiveness,120 groups of high-frequency corrosion-monitoring data acquired by a field multisource sensing system integrating electrochemical,environmental,and compositional measurements were used.Spearman-Kendall correlation analysis,partial dependence plot(PDP) visualization,and an L_GL1/2-regularized extreme learning machine(LF-ELM) were employed to establish a method for corrosion prediction and key-factor identification.The results show that inlet temperature has the most significant effect on corrosion rate,with a Spearman correlation coefficient of ρ=0.79,whereas CO2 and H2S exhibit threshold effects at concentrations of 33 mg/L and 5 682 mg/L respectively.In full-sample testing,the proposed method reduces the average absolute error (EMAE) to 0.001 15 mm/a with R2 reaching 0.864 5 and the number of redundant nodes reduced by 63%.In future time-series testing,it still maintains high stability,with EMAE=0.001 28 mm/a.The model not only achieves high-accuracy prediction,but also has good engineering practicability,thus providing a theoretical basis and an intelligent tool for corrosion-risk management of oil and gas pipelines.

Key words: pipeline corrosion, L_GL1/2 regularization, extreme learning machine, multi-sensor data, partial dependence plot

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